An ice cream processing plant is a specialized facility designed for the large-scale production of ice cream and related frozen desserts. These plants integrate various systems to ensure consistent quality, hygiene, and efficiency throughout the manufacturing process.
Ingredients such as milk, cream, sugar, stabilizers, and flavorings are blended in mixing tanks.
Homogenizers are then used to break down fat molecules, ensuring a smooth and uniform texture in the final product.
The mixture is heated to eliminate harmful microorganisms, ensuring safety and extending shelf life.
The pasteurized mix is cooled and stored for several hours to enhance its whipping properties and improve texture.
The aged mix is frozen while air is incorporated to achieve the desired overrun, affecting the ice cream's lightness and mouthfeel.
Flavorings, fruits, nuts, or other inclusions are added during or after freezing, depending on the product specifications.
The finished ice cream is dispensed into containers or molds, then sealed and labeled for distribution.
Products are rapidly frozen to stabilize their structure before being stored at low temperatures until shipment.